diff --git a/aio.py b/aio.py index b6dc946..8b6b420 100644 --- a/aio.py +++ b/aio.py @@ -725,10 +725,14 @@ class MainWindow(main_window.Ui_MainWindow): _, result, ret, error, idx, (msg_id, flag) = results if _ is False: self.btn_hmi_send.setDisabled(False) - clibs.logger("INFO", "aio", f"hmi: [send] 请求发送失败 {msg_id}", "red") + clibs.logger("INFO", "aio", f"hmi: [send] 请求发送失败 {msg_id}, error = {error}", "red") return - records = clibs.c_hr.get_from_id(msg_id) + try: + records = clibs.c_hr.get_from_id(msg_id) + finally: + self.btn_hmi_send.setDisabled(False) + for record in records: if "请求发送成功" not in record[0]: self.pte_hmi_recv.clear() @@ -742,10 +746,10 @@ class MainWindow(main_window.Ui_MainWindow): nonlocal hmi_dict, cmd_json, flag if flag == 0: clibs.c_hr.c.send(clibs.c_hr.package(cmd_json)) - clibs.c_hr.logger("DEBUG", "aio", f"hmi: [send] 老协议请求发送成功 {cmd_json}") + clibs.logger("DEBUG", "aio", f"hmi: [send] 老协议请求发送成功 {cmd_json}") elif flag == 1: clibs.c_hr.c_xs.send(clibs.c_hr.package_xs(hmi_dict)) - clibs.c_hr.logger("DEBUG", "aio", f"hmi: xService请求发送成功 {cmd_json}") + clibs.logger("DEBUG", "aio", f"hmi: xService请求发送成功 {cmd_json}") if clibs.status["hmi"] == 0: QMessageBox.critical(self, "错误", "使用该功能之前,需要先打开 HMI 连接!") diff --git a/assets/files/version/file_version_info.txt b/assets/files/version/file_version_info.txt index 40268e1..6f9ecbf 100644 --- a/assets/files/version/file_version_info.txt +++ b/assets/files/version/file_version_info.txt @@ -6,8 +6,8 @@ VSVersionInfo( ffi=FixedFileInfo( # filevers and prodvers should be always a tuple with four items: (1, 2, 3, 4) # Set not needed items to zero 0. - filevers=(0, 4, 0, 3), - prodvers=(0, 4, 0, 3), + filevers=(0, 4, 0, 4), + prodvers=(0, 4, 0, 4), # Contains a bitmask that specifies the valid bits 'flags'r mask=0x3f, # Contains a bitmask that specifies the Boolean attributes of the file. @@ -31,12 +31,12 @@ VSVersionInfo( '040904b0', [StringStruct('CompanyName', 'Rokae - https://www.rokae.com/'), StringStruct('FileDescription', 'All in one automatic toolbox'), - StringStruct('FileVersion', '0.4.0.3 (2025-04-10)'), + StringStruct('FileVersion', '0.4.0.4 (2025-04-21)'), StringStruct('InternalName', 'AIO.exe'), StringStruct('LegalCopyright', '© 2024-2025 Manford Fan'), StringStruct('OriginalFilename', 'AIO.exe'), StringStruct('ProductName', 'AIO'), - StringStruct('ProductVersion', '0.4.0.3 (2025-04-10)')]) + StringStruct('ProductVersion', '0.4.0.4 (2025-04-21)')]) ]), VarFileInfo([VarStruct('Translation', [1033, 1200])]) ] diff --git a/assets/files/version/local_vers b/assets/files/version/local_vers index 10cb691..e6e7760 100644 --- a/assets/files/version/local_vers +++ b/assets/files/version/local_vers @@ -1 +1 @@ -0.4.0.3@04/10/2025 \ No newline at end of file +0.4.0.4@04/21/2025 \ No newline at end of file diff --git a/assets/files/version/server_vers b/assets/files/version/server_vers index 10cb691..e6e7760 100644 --- a/assets/files/version/server_vers +++ b/assets/files/version/server_vers @@ -1 +1 @@ -0.4.0.3@04/10/2025 \ No newline at end of file +0.4.0.4@04/21/2025 \ No newline at end of file diff --git a/codes/autotest/do_current.sync-conflict-20250422-195845-FMBQ36M.py b/codes/autotest/do_current.sync-conflict-20250422-195845-FMBQ36M.py new file mode 100644 index 0000000..25e026f --- /dev/null +++ b/codes/autotest/do_current.sync-conflict-20250422-195845-FMBQ36M.py @@ -0,0 +1,289 @@ +import os +import threading +import time +import paramiko +import pandas +from PySide6.QtCore import Signal, QThread +from codes.common import clibs + + +class DoCurrentTest(QThread): + def __init__(self, dir_path, tool, /): + super().__init__() + self.dir_path = dir_path + self.tool = tool + self.idx = 5 + + def initialization(self, data_dirs, data_files): + def check_files(): + msg = "初始路径下不允许有文件夹,初始路径下只能存在如下两个文件,且文件为关闭状态,确认后重新运行!
" + msg += "1. T_电机电流.xlsx
2. xxxx.zip" + if len(data_dirs) != 0 or len(data_files) != 2: + clibs.logger("ERROR", "do_current", msg, "red") + + prj_file, count = None, 0 + for data_file in data_files: + filename = data_file.split("/")[-1] + if filename == "T_电机电流.xlsx": + count += 1 + elif filename.endswith(".zip"): + count += 1 + prj_file = data_file + else: + clibs.logger("ERROR", "do_current", msg, "red") + + if count != 2: + clibs.logger("ERROR", "do_current", msg, "red") + + if self.tool == "tool100": + os.mkdir(f"{self.dir_path}/single") + os.mkdir(f"{self.dir_path}/s_1") + os.mkdir(f"{self.dir_path}/s_2") + os.mkdir(f"{self.dir_path}/s_3") + elif self.tool == "inertia": + os.mkdir(f"{self.dir_path}/inertia") + else: + clibs.logger("ERROR", "do_current", "负载选择错误,电机电流测试只能选择 tool100/inertia 规格!", "red") + + return prj_file + + def get_configs(): + robot_type = None + msg_id = clibs.c_hr.execution("controller.get_params") + records = clibs.c_hr.get_from_id(msg_id) + for record in records: + if "请求发送成功" not in record[0]: + robot_type = eval(record[0])["data"]["robot_type"] + server_file = f"/home/luoshi/bin/controller/robot_cfg/{robot_type}/{robot_type}.cfg" + local_file = self.dir_path + f"/{robot_type}.cfg" + clibs.c_pd.pull_file_from_server(server_file, local_file) + + clibs.logger("INFO", "do_current", "正在做初始化校验和配置,这可能需要一点时间......", "green") + _prj_file = check_files() + get_configs() + clibs.logger("INFO", "do_current", "数据目录合规性检查结束,未发现问题......", "green") + return _prj_file + + def single_axis_proc(self, records, number): + text = "single" if number < 6 else "hold" + number = number if number < 6 else number - 6 + d_vel, d_trq, d_sensor, d_trans, d_predict_trq, d_real_trq = [], [], [], [], [], [] + for record in records: + data = eval(record[0])["data"] + for item in data: + d_item = reversed(item["value"]) + if item.get("channel", None) == number and item.get("name", None) == "hw_joint_vel_feedback": + d_vel.extend(d_item) + elif item.get("channel", None) == number and item.get("name", None) == "device_servo_trq_feedback": + d_trq.extend(d_item) + elif item.get("channel", None) == number and item.get("name", None) == "hw_sensor_trq_feedback": + d_sensor.extend(d_item) + elif item.get("channel", None) == number and item.get("name", None) == "hw_estimate_trans_trq_res": + d_trans.extend(d_item) + elif item.get("channel", None) == number and item.get("name", None) == "hw_predict_trq_res": + d_predict_trq.extend(d_item) + elif item.get("channel", None) == number and item.get("name", None) == "hw_real_trq_res": + d_real_trq.extend(d_item) + + df1 = pandas.DataFrame.from_dict({"hw_joint_vel_feedback": d_vel}) + df2 = pandas.DataFrame.from_dict({"device_servo_trq_feedback": d_trq}) + df3 = pandas.DataFrame.from_dict({"hw_sensor_trq_feedback": d_sensor}) + df4 = pandas.DataFrame.from_dict({"hw_estimate_trans_trq_res": d_trans}) + df5 = pandas.DataFrame.from_dict({"hw_predict_trq_res": d_predict_trq}) + df6 = pandas.DataFrame.from_dict({"hw_real_trq_res": d_real_trq}) + df = pandas.concat([df1, df2, df3, df4, df5, df6], axis=1) + filename = f"{self.dir_path}/single/j{number + 1}_{text}_{time.time()}.data" + df.to_csv(filename, sep="\t", index=False) + + def scenario_proc(self, records, number, scenario_time): + # d_vel, d_trq, d_sensor, d_trans, d_predict_trq, d_real_trq = [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []] + d_vel, d_trq, d_sensor, d_trans, d_predict_trq, d_real_trq = [[[], [], [], [], [], []] for _ in range(6)] + for record in records: + data = eval(record[0])["data"] + for item in data: + d_item = reversed(item["value"]) + for axis in range(6): + if item.get("channel", None) == axis and item.get("name", None) == "hw_joint_vel_feedback": + d_vel[axis].extend(d_item) + elif item.get("channel", None) == axis and item.get("name", None) == "device_servo_trq_feedback": + d_trq[axis].extend(d_item) + elif item.get("channel", None) == axis and item.get("name", None) == "hw_sensor_trq_feedback": + d_sensor[axis].extend(d_item) + elif item.get("channel", None) == axis and item.get("name", None) == "hw_estimate_trans_trq_res": + d_trans[axis].extend(d_item) + elif item.get("channel", None) == axis and item.get("name", None) == "hw_predict_trq_res": + d_predict_trq[axis].extend(d_item) + elif item.get("channel", None) == axis and item.get("name", None) == "hw_real_trq_res": + d_real_trq[axis].extend(d_item) + + for axis in range(6): + df1 = pandas.DataFrame.from_dict({"hw_joint_vel_feedback": d_vel[axis]}) + df2 = pandas.DataFrame.from_dict({"device_servo_trq_feedback": d_trq[axis]}) + df3 = pandas.DataFrame.from_dict({"hw_sensor_trq_feedback": d_sensor[axis]}) + df4 = pandas.DataFrame.from_dict({"hw_estimate_trans_trq_res": d_trans[axis]}) + df5 = pandas.DataFrame.from_dict({"hw_predict_trq_res": d_predict_trq[axis]}) + df6 = pandas.DataFrame.from_dict({"hw_real_trq_res": d_real_trq[axis]}) + df = pandas.concat([df1, df2, df3, df4, df5, df6], axis=1) + filename = f"{self.dir_path}/s_{number-11}/j{axis+1}_s_{number-11}_{scenario_time}_{time.time()}.data" + df.to_csv(filename, sep="\t", index=False) + + def gen_result_file(self, number, start_time, end_time, scenario_time): + def get_records(): + s_time = time.strftime("%Y-%m-%d %H:%M:%S", time.localtime(start_time)) + e_time = time.strftime("%Y-%m-%d %H:%M:%S", time.localtime(end_time+clibs.INTERVAL)) + + try: + clibs.lock.acquire(True) + clibs.cursor.execute(f"SELECT content FROM logs WHERE timestamp BETWEEN '{s_time}' AND '{e_time}' AND content LIKE '%diagnosis.result%' ORDER BY id ASC") + return clibs.cursor.fetchall() + finally: + clibs.lock.release() + + if number < 12: + records = get_records() + t = threading.Thread(target=self.single_axis_proc, args=(records, number)) + t.daemon = True + t.start() + elif number < 15: + records = get_records() + t = threading.Thread(target=self.scenario_proc, args=(records, number, scenario_time)) + t.daemon = True + t.start() + + @staticmethod + def change_curve_state(stat): + curves = ["hw_joint_vel_feedback", "device_servo_trq_feedback", "hw_sensor_trq_feedback", "hw_estimate_trans_trq_res", "hw_predict_trq_res", "hw_real_trq_res"] + curves = ["hw_joint_vel_feedback", "device_servo_trq_feedback", "hw_sensor_trq_feedback", "hw_estimate_trans_trq_res"] + display_pdo_params = [] if not stat else [{"name": curve, "channel": chl} for curve in curves for chl in range(6)] + clibs.c_hr.execution("diagnosis.open", open=stat, display_open=stat) + clibs.c_hr.execution("diagnosis.set_params", display_pdo_params=display_pdo_params) + + def run_rl(self, prj_file): + prj_name = ".".join(prj_file.split("/")[-1].split(".")[:-1]) + c_regular = [ + "scenario(0, j1_p, j1_n, p_speed, p_tool, i_tool)", + "scenario(0, j2_p, j2_n, p_speed, p_tool, i_tool)", + "scenario(0, j3_p, j3_n, p_speed, p_tool, i_tool)", + "scenario(0, j4_p, j4_n, p_speed, p_tool, i_tool)", + "scenario(0, j5_p, j5_n, p_speed, p_tool, i_tool)", + "scenario(0, j6_p, j6_n, p_speed, p_tool, i_tool)", + "scenario(4, j1_hold, j1_hold, p_speed, p_tool, i_tool)", + "scenario(4, j2_hold, j2_hold, p_speed, p_tool, i_tool)", + "scenario(4, j3_hold, j3_hold, p_speed, p_tool, i_tool)", + "scenario(4, j4_hold, j4_hold, p_speed, p_tool, i_tool)", + "scenario(4, j5_hold, j5_hold, p_speed, p_tool, i_tool)", + "scenario(4, j6_hold, j6_hold, p_speed, p_tool, i_tool)", + "scenario(1, j6_p, j6_n, p_speed, p_tool, i_tool)", + "scenario(2, j6_p, j6_n, p_speed, p_tool, i_tool)", + "scenario(3, j6_p, j6_n, p_speed, p_tool, i_tool)", + ] + c_inertia = [ + "scenario(5, j4_p_inertia, j4_n_inertia, p_speed, p_tool, i_tool)", + "scenario(5, j5_p_inertia, j5_n_inertia, p_speed, p_tool, i_tool)", + "scenario(5, j6_p_inertia, j6_n_inertia, p_speed, p_tool, i_tool)", + ] + disc_regular = ["一轴", "二轴", "三轴", "四轴", "五轴", "六轴", "一轴保持", "二轴保持", "三轴保持", "四轴保持", "五轴保持", "六轴保持", "场景一", "场景二", "场景三"] + disc_inertia = ["四轴惯量", "五轴惯量", "六轴惯量"] + conditions, disc = [], [] + if self.tool == "tool100": + conditions, disc = c_regular, disc_regular + elif self.tool == "inertia": + conditions, disc = c_inertia, disc_inertia + + # 打开诊断曲线,触发软急停,并解除,目的是让可能正在运行着的机器停下来 + clibs.c_md.r_soft_estop(0) + clibs.c_md.r_soft_estop(1) + clibs.c_md.r_clear_alarm() + + for condition in conditions: + if clibs.stop_flag: + clibs.logger("ERROR", "do_current", "后台数据清零完成,现在可以重新运行其他程序。", "green") + + number = conditions.index(condition) + # for testing + # if number < 12: + # continue + clibs.logger("INFO", "do_current", f"正在执行{disc[number]}测试......") + + # 1. 将act重置为False,并修改将要执行的场景 + clibs.c_md.write_act(False) + ssh = paramiko.SSHClient() + ssh.set_missing_host_key_policy(paramiko.AutoAddPolicy()) + ssh.connect(clibs.ip_addr, clibs.ssh_port, username=clibs.username, password=clibs.password) + cmd = "cd /home/luoshi/bin/controller/; " + cmd += f'sudo sed -i "/scenario/d" projects/{prj_name}/_build/current/main.mod; ' + cmd += f'sudo sed -i "/DONOTDELETE/i {condition}" projects/{prj_name}/_build/current/main.mod' + stdin, stdout, stderr = ssh.exec_command(cmd, get_pty=True) + stdin.write(clibs.password + "\n") + stdout.read().decode() # 需要read一下才能正常执行 + stderr.read().decode() + + # 2. reload工程后,pp2main,并且自动模式和上电 + prj_path = f"{prj_name}/_build/{prj_name}.prj" + clibs.c_hr.execution("overview.reload", prj_path=prj_path, tasks=["current"]) + clibs.c_hr.execution("rl_task.pp_to_main", tasks=["current"]) + clibs.c_hr.execution("state.switch_auto") + clibs.c_hr.execution("state.switch_motor_on") + + # 3. 开始运行程序 + clibs.c_hr.execution("rl_task.set_run_params", loop_mode=True, override=1.0) + clibs.c_hr.execution("rl_task.run", tasks=["current"]) + t_start = time.time() + while True: + if clibs.c_md.read_ready_to_go() == 1: + clibs.c_md.write_act(True) + break + else: + time.sleep(1) + if (time.time() - t_start) > 15: + clibs.logger("ERROR", "do_current", "15s 内未收到机器人的运行信号,需要确认RL程序和工具通信是否正常执行...", "red") + + # 4. 执行采集 + time.sleep(10) # 消除前 10s 的不稳定数据 + self.change_curve_state(True) + start_time = time.time() + single_time, stall_time, scenario_time = 40, 10, 0 + if number < 6: # 单轴 + time.sleep(single_time) + elif number < 12: # 堵转 + time.sleep(stall_time) + else: # 场景 + t_start = time.time() + while True: + scenario_time = float(f"{float(clibs.c_md.read_scenario_time()):.2f}") + if float(scenario_time) != 0: + clibs.logger("INFO", "do_current", f"场景{number - 11}的周期时间:{scenario_time}") + break + else: + time.sleep(1) + if (time.time()-t_start) > 180: + clibs.logger("ERROR", "do_current", f"180s 内未收到场景{number - 11}的周期时间,需要确认RL程序和工具通信交互是否正常执行...", "red") + time.sleep(20) + + # 5.停止程序运行,保留数据并处理输出 + end_time = time.time() + clibs.c_hr.execution("rl_task.stop", tasks=["current"]) + self.change_curve_state(False) + time.sleep(2) # 确保数据都入库 + self.gen_result_file(number, start_time, end_time, scenario_time) + else: + if self.tool == "tool100": + clibs.logger("INFO", "do_current", "单轴和场景电机电流采集完毕,如需采集惯量负载,须切换负载类型,并更换惯量负载,重新执行", "green") + elif self.tool == "inertia": + clibs.logger("INFO", "do_current", "惯量负载电机电流采集完毕,如需采集单轴/场景/保持电机电流,须切换负载类型,并更换偏置负载,重新执行", "green") + + def processing(self): + time_start = time.time() + clibs.running[self.idx] = 1 + if clibs.status["hmi"] != 1 or clibs.status["md"] != 1: + clibs.logger("ERROR", "do_current", "processing: 需要在网络设置中连接HMI以及Modbus通信!", "red") + + data_dirs, data_files = clibs.traversal_files(self.dir_path) + prj_file = self.initialization(data_dirs, data_files) + clibs.c_pd.push_prj_to_server(prj_file) + self.run_rl(prj_file) + + clibs.logger("INFO", "do_current", "-" * 60 + "
全部处理完毕
", "purple") + time_total = time.time() - time_start + msg = f"处理时间:{time_total // 3600:02.0f} h {time_total % 3600 // 60:02.0f} m {time_total % 60:02.0f} s" + clibs.logger("INFO", "do_current", msg) diff --git a/codes/common/openapi.py b/codes/common/openapi.py index 9390e25..d71d4c2 100644 --- a/codes/common/openapi.py +++ b/codes/common/openapi.py @@ -28,6 +28,7 @@ class ModbusRequest(QThread): self.c = ModbusTcpClient(host=self.ip, port=self.port) if self.c.connect(): clibs.logger("INFO", "openapi", f"Modbus connection({clibs.ip_addr}:{clibs.modbus_port}) success!", "green") + self.r_soft_estop(1) else: clibs.logger("ERROR", "openapi", f"Modbus connection({clibs.ip_addr}:{clibs.modbus_port}) failed!", "red")