import os
import threading
import time
import paramiko
import pandas
from PySide6.QtCore import Signal, QThread
from codes.common import clibs
class DoCurrentTest(QThread):
def __init__(self, dir_path, tool, /):
super().__init__()
self.dir_path = dir_path
self.tool = tool
self.idx = 5
self.logger = clibs.logger
def initialization(self, data_dirs, data_files):
def check_files():
msg = "初始路径下不允许有文件夹,初始路径下只能存在如下两个文件,且文件为关闭状态,确认后重新运行!
"
msg += "1. T_电机电流.xlsx
2. xxxx.zip"
if len(data_dirs) != 0 or len(data_files) != 2:
self.logger("ERROR", "do_current", msg, "red")
prj_file, count = None, 0
for data_file in data_files:
filename = data_file.split("/")[-1]
if filename == "T_电机电流.xlsx":
count += 1
elif filename.endswith(".zip"):
count += 1
prj_file = data_file
else:
self.logger("ERROR", "do_current", msg, "red")
if count != 2:
self.logger("ERROR", "do_current", msg, "red")
if self.tool == "tool100":
os.mkdir(f"{self.dir_path}/single")
os.mkdir(f"{self.dir_path}/s_1")
os.mkdir(f"{self.dir_path}/s_2")
os.mkdir(f"{self.dir_path}/s_3")
elif self.tool == "inertia":
os.mkdir(f"{self.dir_path}/inertia")
else:
self.logger("ERROR", "do_current", "负载选择错误,电机电流测试只能选择 tool100/inertia 规格!", "red")
return prj_file
def get_configs():
robot_type = None
msg_id = clibs.c_hr.execution("controller.get_params")
records = clibs.c_hr.get_from_id(msg_id)
for record in records:
if "请求发送成功" not in record[0]:
robot_type = eval(record[0])["data"]["robot_type"]
server_file = f"/home/luoshi/bin/controller/robot_cfg/{robot_type}/{robot_type}.cfg"
local_file = self.dir_path + f"/{robot_type}.cfg"
clibs.c_pd.pull_file_from_server(server_file, local_file)
self.logger("INFO", "do_current", "正在做初始化校验和配置,这可能需要一点时间......", "green")
_prj_file = check_files()
get_configs()
self.logger("INFO", "do_current", "数据目录合规性检查结束,未发现问题......", "green")
return _prj_file
def single_axis_proc(self, records, number):
text = "single" if number < 6 else "hold"
number = number if number < 6 else number - 6
d_vel, d_trq, d_sensor, d_trans = [], [], [], []
for record in records:
data = eval(record[0])["data"]
for item in data:
d_item = reversed(item["value"])
if item.get("channel", None) == number and item.get("name", None) == "hw_joint_vel_feedback":
d_vel.extend(d_item)
elif item.get("channel", None) == number and item.get("name", None) == "device_servo_trq_feedback":
d_trq.extend(d_item)
elif item.get("channel", None) == number and item.get("name", None) == "hw_sensor_trq_feedback":
d_sensor.extend(d_item)
elif item.get("channel", None) == number and item.get("name", None) == "hw_estimate_trans_trq_res":
d_trans.extend(d_item)
df1 = pandas.DataFrame.from_dict({"hw_joint_vel_feedback": d_vel})
df2 = pandas.DataFrame.from_dict({"device_servo_trq_feedback": d_trq})
df3 = pandas.DataFrame.from_dict({"hw_sensor_trq_feedback": d_sensor})
df4 = pandas.DataFrame.from_dict({"hw_estimate_trans_trq_res": d_trans})
df = pandas.concat([df1, df2, df3, df4], axis=1)
filename = f"{self.dir_path}/single/j{number + 1}_{text}_{time.time()}.data"
df.to_csv(filename, sep="\t", index=False)
def scenario_proc(self, records, number, scenario_time):
d_vel, d_trq, d_sensor, d_trans = [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []], [[], [], [], [], [], []]
for record in records:
data = eval(record[0])["data"]
for item in data:
d_item = reversed(item["value"])
for axis in range(6):
if item.get("channel", None) == axis and item.get("name", None) == "hw_joint_vel_feedback":
d_vel[axis].extend(d_item)
elif item.get("channel", None) == axis and item.get("name", None) == "device_servo_trq_feedback":
d_trq[axis].extend(d_item)
elif item.get("channel", None) == axis and item.get("name", None) == "hw_sensor_trq_feedback":
d_sensor[axis].extend(d_item)
elif item.get("channel", None) == axis and item.get("name", None) == "hw_estimate_trans_trq_res":
d_trans[axis].extend(d_item)
for axis in range(6):
df1 = pandas.DataFrame.from_dict({"hw_joint_vel_feedback": d_vel[axis]})
df2 = pandas.DataFrame.from_dict({"device_servo_trq_feedback": d_trq[axis]})
df3 = pandas.DataFrame.from_dict({"hw_sensor_trq_feedback": d_sensor[axis]})
df4 = pandas.DataFrame.from_dict({"hw_estimate_trans_trq_res": d_trans[axis]})
df = pandas.concat([df1, df2, df3, df4], axis=1)
filename = f"{self.dir_path}/s_{number-11}/j{axis+1}_s_{number-11}_{scenario_time}_{time.time()}.data"
df.to_csv(filename, sep="\t", index=False)
def gen_result_file(self, number, start_time, end_time, scenario_time):
def get_records():
s_time = time.strftime("%Y-%m-%d %H:%M:%S", time.localtime(start_time))
e_time = time.strftime("%Y-%m-%d %H:%M:%S", time.localtime(end_time+clibs.INTERVAL))
try:
clibs.lock.acquire(True)
clibs.cursor.execute(f"SELECT content FROM logs WHERE timestamp BETWEEN '{s_time}' AND '{e_time}' AND content LIKE '%diagnosis.result%' ORDER BY id ASC")
return clibs.cursor.fetchall()
finally:
clibs.lock.release()
if number < 12:
records = get_records()
t = threading.Thread(target=self.single_axis_proc, args=(records, number))
t.daemon = True
t.start()
elif number < 15:
records = get_records()
t = threading.Thread(target=self.scenario_proc, args=(records, number, scenario_time))
t.daemon = True
t.start()
@staticmethod
def change_curve_state(stat):
curves = ["hw_joint_vel_feedback", "device_servo_trq_feedback", "hw_sensor_trq_feedback", "hw_estimate_trans_trq_res"]
display_pdo_params = [] if not stat else [{"name": curve, "channel": chl} for curve in curves for chl in range(6)]
clibs.c_hr.execution("diagnosis.open", open=stat, display_open=stat)
clibs.c_hr.execution("diagnosis.set_params", display_pdo_params=display_pdo_params)
def run_rl(self, prj_file):
prj_name = ".".join(prj_file.split("/")[-1].split(".")[:-1])
c_regular = [
"scenario(0, j1_p, j1_n, p_speed, p_tool, i_tool)",
"scenario(0, j2_p, j2_n, p_speed, p_tool, i_tool)",
"scenario(0, j3_p, j3_n, p_speed, p_tool, i_tool)",
"scenario(0, j4_p, j4_n, p_speed, p_tool, i_tool)",
"scenario(0, j5_p, j5_n, p_speed, p_tool, i_tool)",
"scenario(0, j6_p, j6_n, p_speed, p_tool, i_tool)",
"scenario(4, j1_hold, j1_hold, p_speed, p_tool, i_tool)",
"scenario(4, j2_hold, j2_hold, p_speed, p_tool, i_tool)",
"scenario(4, j3_hold, j3_hold, p_speed, p_tool, i_tool)",
"scenario(4, j4_hold, j4_hold, p_speed, p_tool, i_tool)",
"scenario(4, j5_hold, j5_hold, p_speed, p_tool, i_tool)",
"scenario(4, j6_hold, j6_hold, p_speed, p_tool, i_tool)",
"scenario(1, j6_p, j6_n, p_speed, p_tool, i_tool)",
"scenario(2, j6_p, j6_n, p_speed, p_tool, i_tool)",
"scenario(3, j6_p, j6_n, p_speed, p_tool, i_tool)",
]
c_inertia = [
"scenario(5, j4_p_inertia, j4_n_inertia, p_speed, p_tool, i_tool)",
"scenario(5, j5_p_inertia, j5_n_inertia, p_speed, p_tool, i_tool)",
"scenario(5, j6_p_inertia, j6_n_inertia, p_speed, p_tool, i_tool)",
]
disc_regular = ["一轴", "二轴", "三轴", "四轴", "五轴", "六轴", "一轴保持", "二轴保持", "三轴保持", "四轴保持", "五轴保持", "六轴保持", "场景一", "场景二", "场景三"]
disc_inertia = ["四轴惯量", "五轴惯量", "六轴惯量"]
conditions, disc = [], []
if self.tool == "tool100":
conditions, disc = c_regular, disc_regular
elif self.tool == "inertia":
conditions, disc = c_inertia, disc_inertia
# 打开诊断曲线,触发软急停,并解除,目的是让可能正在运行着的机器停下来
clibs.c_md.r_soft_estop(0)
clibs.c_md.r_soft_estop(1)
clibs.c_md.r_clear_alarm()
for condition in conditions:
number = conditions.index(condition)
# for testing
# if number < 12:
# continue
self.logger("INFO", "do_current", f"正在执行{disc[number]}测试......")
# 1. 将act重置为False,并修改将要执行的场景
clibs.c_md.write_act(False)
ssh = paramiko.SSHClient()
ssh.set_missing_host_key_policy(paramiko.AutoAddPolicy())
ssh.connect(clibs.ip_addr, clibs.ssh_port, username=clibs.username, password=clibs.password)
cmd = "cd /home/luoshi/bin/controller/; "
cmd += f'sudo sed -i "/scenario/d" projects/{prj_name}/_build/current/main.mod; '
cmd += f'sudo sed -i "/DONOTDELETE/i {condition}" projects/{prj_name}/_build/current/main.mod'
stdin, stdout, stderr = ssh.exec_command(cmd, get_pty=True)
stdin.write(clibs.password + "\n")
stdout.read().decode() # 需要read一下才能正常执行
stderr.read().decode()
# 2. reload工程后,pp2main,并且自动模式和上电
prj_path = f"{prj_name}/_build/{prj_name}.prj"
clibs.c_hr.execution("overview.reload", prj_path=prj_path, tasks=["current"])
clibs.c_hr.execution("rl_task.pp_to_main", tasks=["current"])
clibs.c_hr.execution("state.switch_auto")
clibs.c_hr.execution("state.switch_motor_on")
# 3. 开始运行程序
clibs.c_hr.execution("rl_task.set_run_params", loop_mode=True, override=1.0)
clibs.c_hr.execution("rl_task.run", tasks=["current"])
t_start = time.time()
while True:
if clibs.c_md.read_ready_to_go() == 1:
clibs.c_md.write_act(True)
break
else:
time.sleep(1)
if (time.time() - t_start) > 15:
self.logger("ERROR", "do_current", "15s 内未收到机器人的运行信号,需要确认RL程序和工具通信是否正常执行...", "red")
# 4. 执行采集
time.sleep(10) # 消除前 10s 的不稳定数据
self.change_curve_state(True)
start_time = time.time()
single_time, stall_time, scenario_time = 40, 10, 0
if number < 6: # 单轴
time.sleep(single_time)
elif number < 12: # 堵转
time.sleep(stall_time)
else: # 场景
t_start = time.time()
while True:
scenario_time = float(f"{float(clibs.c_md.read_scenario_time()):.2f}")
if float(scenario_time) != 0:
self.logger("INFO", "do_current", f"场景{number - 11}的周期时间:{scenario_time}")
break
else:
time.sleep(1)
if (time.time()-t_start) > 180:
self.logger("ERROR", "do_current", f"180s 内未收到场景{number - 11}的周期时间,需要确认RL程序和工具通信交互是否正常执行...", "red")
time.sleep(20)
# 5.停止程序运行,保留数据并处理输出
end_time = time.time()
clibs.c_hr.execution("rl_task.stop", tasks=["current"])
self.change_curve_state(False)
time.sleep(2) # 确保数据都入库
self.gen_result_file(number, start_time, end_time, scenario_time)
else:
if self.tool == "tool100":
self.logger("INFO", "do_current", "单轴和场景电机电流采集完毕,如需采集惯量负载,须切换负载类型,并更换惯量负载,重新执行", "green")
elif self.tool == "inertia":
self.logger("INFO", "do_current", "惯量负载电机电流采集完毕,如需采集单轴/场景/保持电机电流,须切换负载类型,并更换偏置负载,重新执行", "green")
def processing(self):
time_start = time.time()
clibs.running[self.idx] = 1
if clibs.status["hmi"] != 1 or clibs.status["md"] != 1:
self.logger("ERROR", "do_current", "processing: 需要在网络设置中连接HMI以及Modbus通信!", "red")
data_dirs, data_files = clibs.traversal_files(self.dir_path)
prj_file = self.initialization(data_dirs, data_files)
clibs.c_pd.push_prj_to_server(prj_file)
self.run_rl(prj_file)
self.logger("INFO", "do_current", "-" * 60 + "
全部处理完毕
", "purple")
time_total = time.time() - time_start
msg = f"处理时间:{time_total // 3600:02.0f} h {time_total % 3600 // 60:02.0f} m {time_total % 60:02.0f} s"
self.logger("INFO", "do_current", msg)