v0.1.9.1(2024/07/12)

1. [APIs: do_brake.py]
   - 修改正负方向拍急停的逻辑,基本原理为:运行之前发送正负方向信号pon给RL,RL根据信号以及速度正负号运作
   - 由于上述修改,正负方向急停准确率可达100%
2. [APIs: aio.py]
   - 修改write2textbox的输出逻辑,实现更加灵活的自定义输出,同时修改相关部分
3. [APIs: openapi.py]
   - modbus类新增指示政府方向急停的信号pon,将modbus类入参中的tab_name删除,并修改tab_name的值为'openapi'
   - socket类种修改tab_name的值为'openapi'
This commit is contained in:
gitea 2024-07-12 10:46:59 +08:00
parent 2508be7b35
commit 70e6c269fe
8 changed files with 103 additions and 39 deletions

View File

@ -132,13 +132,14 @@ pyinstaller --noconfirm --onedir --windowed --add-data "C:/Users/Administrator/A
> **需要注意的点**
1. 使用之前需要手动修改点位信息,确保所有点位不会发生撞击之后,再进行自动化测试
1. 使用之前需要手动修改!!负载信息!!点位信息!!,确保所有点位不会发生撞击之后,再进行自动化测试
2. 工程文件不能手动重命名需要重命名存档可以导入HMI然后另存为
3. 务必正确填写configs.xlsx中的Target页面A1单元格可以选择正负方向急停但不完全保证100%大概有95%左右的准确度
4. 由于xCore系统问题运行过程中可能会出现机器人宕机问题如果遇到可以手动重启控制柜重新运行
5. 运行过程中,如果是因为机器问题无法达到额定百分比速度,会在日志输出框提示,注意观察
6. 运行自动化程序之前,确保机器处于正常状态,无故障,未触发急停
7. 需要额外硬件接线详细参考configs.xlsx中急停接线图sheet页
8. 注意观察二轴100%臂展时,是否可以获取到正确的数据
#### 6) 电机电流自动化测试
@ -450,4 +451,14 @@ v0.1.8.2(2024/07/08)
v0.1.9.0(2024/07/10)
1. 完成了制动性能的自动化采集
2. 完善了modbus浮点数读写相关的功能
3. 修改了target.zip工程该工程目前适配电机电流和制动性能
3. 修改了target.zip工程该工程目前适配电机电流和制动性能
v0.1.9.1(2024/07/12)
1. [APIs: do_brake.py]
- 修改正负方向拍急停的逻辑基本原理为运行之前发送正负方向信号pon给RLRL根据信号以及速度正负号运作
- 由于上述修改正负方向急停准确率可达100%
2. [APIs: aio.py]
- 修改write2textbox的输出逻辑实现更加灵活的自定义输出同时修改相关部分
3. [APIs: openapi.py]
- modbus类新增指示政府方向急停的信号pon将modbus类入参中的tab_name删除并修改tab_name的值为'openapi'
- socket类种修改tab_name的值为'openapi'

View File

@ -943,6 +943,7 @@
<c name="type" type="10" value="float"/>
<c name="value"/>
<c name="value_single" type="10" value="0"/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41004"/>
@ -950,7 +951,7 @@
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value="触发或者接触急停"/>
<c name="description" type="10" value="【弃用】触发或者接触急停"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41004"/>
@ -961,7 +962,8 @@
<c name="rw" type="10" value="rd"/>
<c name="type" type="10" value="bool"/>
<c name="value"/>
<c name="value_single" type="10" value="true"/>
<c name="value_single" type="10" value=""/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41005"/>
@ -969,7 +971,7 @@
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value=""/>
<c name="description" type="10" value="pc to robot指定工况下的速度值"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41006"/>
@ -980,7 +982,8 @@
<c name="rw" type="10" value="rd"/>
<c name="type" type="10" value="float"/>
<c name="value"/>
<c name="value_single" type="10" value="0"/>
<c name="value_single" type="10" value=""/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41007"/>
@ -988,7 +991,7 @@
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value=""/>
<c name="description" type="10" value="robot to pc已触发急停标志"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41007"/>
@ -999,7 +1002,8 @@
<c name="rw" type="10" value="rdwr"/>
<c name="type" type="10" value="bool"/>
<c name="value"/>
<c name="value_single" type="10" value="true"/>
<c name="value_single" type="10" value=""/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41008"/>
@ -1007,7 +1011,7 @@
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value=""/>
<c name="description" type="10" value="pc to robot轴的位置"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41009"/>
@ -1019,6 +1023,7 @@
<c name="type" type="10" value="int32"/>
<c name="value"/>
<c name="value_single" type="10" value=""/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41010"/>
@ -1026,7 +1031,7 @@
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value=""/>
<c name="description" type="10" value="pc to robot急停开始标志"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41010"/>
@ -1038,5 +1043,25 @@
<c name="type" type="10" value="bool"/>
<c name="value"/>
<c name="value_single" type="10" value=""/>
<c name="bias" type="2" value="0"/>
</l>
<l>
<c name="addr" type="2" value="41011"/>
<c name="addr_1st" type="2" value="0"/>
<c name="addr_2nd" type="2" value="0"/>
<c name="bit_bias" type="2" value="0"/>
<c name="byte_bias" type="4" value="0"/>
<c name="description" type="10" value="pc to robot指示正负方向拍急停"/>
<c name="dev_name" type="10" value="autotest"/>
<c name="dev_type" type="10" value="MODBUS"/>
<c name="end_addr" type="2" value="41011"/>
<c name="function" type="10" value=""/>
<c name="len" type="2" value="1"/>
<c name="name" type="10" value="pon"/>
<c name="retain" type="1" value="false"/>
<c name="rw" type="10" value="rd"/>
<c name="type" type="10" value="bool"/>
<c name="value"/>
<c name="value_single" type="10" value=""/>
</l>
</m>

View File

@ -6,8 +6,8 @@ VSVersionInfo(
ffi=FixedFileInfo(
# filevers and prodvers should be always a tuple with four items: (1, 2, 3, 4)
# Set not needed items to zero 0.
filevers=(0, 1, 9, 0),
prodvers=(0, 1, 9, 0),
filevers=(0, 1, 9, 1),
prodvers=(0, 1, 9, 1),
# Contains a bitmask that specifies the valid bits 'flags'r
mask=0x3f,
# Contains a bitmask that specifies the Boolean attributes of the file.
@ -31,12 +31,12 @@ VSVersionInfo(
'040904b0',
[StringStruct('CompanyName', 'Rokae - https://www.rokae.com/'),
StringStruct('FileDescription', 'All in one automatic toolbox'),
StringStruct('FileVersion', '0.1.9.0 (2024-07-10)'),
StringStruct('FileVersion', '0.1.9.1 (2024-07-12)'),
StringStruct('InternalName', 'AIO.exe'),
StringStruct('LegalCopyright', '© 2024-2024 Manford Fan'),
StringStruct('OriginalFilename', 'AIO.exe'),
StringStruct('ProductName', 'AIO'),
StringStruct('ProductVersion', '0.1.9.0 (2024-07-10)')])
StringStruct('ProductVersion', '0.1.9.1 (2024-07-12)')])
]),
VarFileInfo([VarStruct('Translation', [1033, 1200])])
]

Binary file not shown.

View File

@ -1 +1 @@
0.1.9.0 @ 07/10/2024
0.1.9.1 @ 07/12/2024

View File

@ -43,8 +43,7 @@ class App(customtkinter.CTk):
self.my_font = customtkinter.CTkFont(family="Consolas", size=16, weight="bold")
self.w_param = 84
self.hr = None
self.md_at = None
self.md_dp = None
self.md = None
# =====================================================================
# configure window
self.title("AIO - All in one automatic toolbox")
@ -71,7 +70,7 @@ class App(customtkinter.CTk):
btns_func['log']['btn'].configure(command=lambda: self.thread_it(self.func_log_callback))
btns_func['end']['btn'].configure(command=lambda: self.thread_it(self.func_end_callback))
# create version info
self.label_version = customtkinter.CTkLabel(self.frame_func, justify='left', text="Vers: 0.1.9.0\nDate: 07/10/2024", font=self.my_font, text_color="#4F4F4F")
self.label_version = customtkinter.CTkLabel(self.frame_func, justify='left', text="Vers: 0.1.9.1\nDate: 07/12/2024", font=self.my_font, text_color="#4F4F4F")
self.frame_func.rowconfigure(6, weight=1)
self.label_version.grid(row=6, column=0, padx=20, pady=20, sticky='s')
# =====================================================================
@ -175,7 +174,7 @@ class App(customtkinter.CTk):
else:
for _func in _btn_funcs:
if _btn_funcs[_func] == value:
btn_functions.main(self.hr, self.md_at, _func, self.write2textbox)
btn_functions.main(self.hr, self.md, _func, self.write2textbox)
break
self.seg_button.configure(state='normal')
@ -185,8 +184,7 @@ class App(customtkinter.CTk):
with open(f"{current_path}/../assets/templates/heartbeat", "w", encoding='utf-8') as f_hb:
f_hb.write('0')
self.hr = openapi.HmiRequest(self.write2textbox)
self.md_at = openapi.ModbusRequest(self, 'Automatic Test')
self.md_dp = openapi.ModbusRequest(self, 'Data Process')
self.md = openapi.ModbusRequest(self.write2textbox)
while True:
with open(f'{current_path}/../assets/templates/heartbeat', 'r', encoding='utf-8') as f_hb:
@ -194,7 +192,6 @@ class App(customtkinter.CTk):
pb_color = 'green' if c_state == '1' else 'red'
self.progressbar.configure(progress_color=pb_color)
if c_state == '0':
# self.textbox.delete(index1='1.0', index2='end')
self.hr.t_bool = False
sleep(3)
del self.hr
@ -203,7 +200,6 @@ class App(customtkinter.CTk):
def tabview_click(self):
self.initialization()
# self.textbox.delete(index1='1.0', index2='end')
tab_name = self.tabview.get()
if tab_name == 'Data Process':
@ -351,7 +347,21 @@ class App(customtkinter.CTk):
self.textbox.insert(index='end', text=text + '\n', tags=color)
self.textbox.update()
self.textbox.see('end')
elif tab_name == 'openapi' and tab_name_cur == 'Automatic Test':
if wait != 0:
self.textbox.insert(index='end', text=text, tags=color)
self.textbox.update()
self.textbox.see('end')
elif exitcode != 0:
self.textbox.insert(index='end', text=text + '\n', tags=color)
self.textbox.update()
self.textbox.see('end')
raise Exception(f"Error code: {exitcode}")
else:
self.textbox.insert(index='end', text=text + '\n', tags=color)
self.textbox.update()
self.textbox.see('end')
def is_float(self, flag, *args):
for item in args:
try:
@ -459,10 +469,10 @@ class App(customtkinter.CTk):
func_dict[flag](path=args[0], w2t=self.write2textbox)
elif flag == 5:
self.pre_warning()
func_dict[flag](path=args[0], hr=self.hr, md=self.md_at, loadsel=args[1], w2t=self.write2textbox)
func_dict[flag](path=args[0], hr=self.hr, md=self.md, loadsel=args[1], w2t=self.write2textbox)
elif flag == 6:
self.pre_warning()
func_dict[flag](path=args[0], hr=self.hr, md=self.md_at, loadsel=args[1], w2t=self.write2textbox)
func_dict[flag](path=args[0], hr=self.hr, md=self.md, loadsel=args[1], w2t=self.write2textbox)
else:
tkinter.messagebox.showerror(title="参数错误", message="请检查对应参数是否填写正确!", )

View File

@ -168,6 +168,13 @@ def run_rl(path, loadsel, hr, md, config_file, prj_file, result_dirs, w2t):
]
wb = load_workbook(config_file, read_only=True)
ws = wb['Target']
if ws.cell(row=1, column=1).value == 'positive':
md.write_pon(True)
elif ws.cell(row=1, column=1).value == 'negative':
md.write_pon(False)
else:
w2t("configs.xlsx中Target页面A1单元格填写不正确检查后重新运行...", 0, 111, 'red', 'Automatic Test')
for condition in result_dirs:
_reach = condition.split('_')[0].removeprefix('reach')
_load = condition.split('_')[1].removeprefix('load')
@ -196,17 +203,17 @@ def run_rl(path, loadsel, hr, md, config_file, prj_file, result_dirs, w2t):
ssh.set_missing_host_key_policy(AutoAddPolicy())
ssh.connect('192.168.0.160', 22, username='luoshi', password='luoshi2019')
if ws.cell(row=1, column=1).value == 'positive':
_rl_cmd = f"brake_E(j{axis}_{_reach}_n, j{axis}_{_reach}_p, p_speed, p_tool)"
elif ws.cell(row=1, column=1).value == 'negative':
_rl_cmd = f"brake_E(j{axis}_{_reach}_p, j{axis}_{_reach}_n, p_speed, p_tool)"
elif ws.cell(row=1, column=1).value == 'negative':
_rl_cmd = f"brake_E(j{axis}_{_reach}_n, j{axis}_{_reach}_p, p_speed, p_tool)"
else:
w2t("configs.xlsx中Target页面A1单元格填写不正确检查后重新运行...", 0, 111, 'red', 'Automatic Test')
_rl_speed = f"VelSet {_speed}"
cmd = 'cd /home/luoshi/bin/controller/; '
cmd += 'sudo sed -i "/brake_E/d" projects/target/_build/brake/main.mod; '
cmd += f'sudo sed -i "/DONOTDELETE/i {_rl_cmd}" projects/target/_build/brake/main.mod; '
cmd += f'sudo sed -i "/VelSet/d" projects/target/_build/brake/main.mod; '
cmd += f'sudo sed -i "/MoveAbsJ/i {_rl_speed}" projects/target/_build/brake/main.mod; '
cmd += 'sudo sed -i "/VelSet/d" projects/target/_build/brake/main.mod; '
cmd += f'sudo sed -i "/MoveAbsJ/i {_rl_speed}" projects/target/_build/brake/main.mod'
stdin, stdout, stderr = ssh.exec_command(cmd, get_pty=True)
stdin.write('luoshi2019' + '\n')
stdin.flush()
@ -233,7 +240,7 @@ def run_rl(path, loadsel, hr, md, config_file, prj_file, result_dirs, w2t):
if count == 1:
_response = execution('diagnosis.open', hr, w2t, open=True, display_open=True)
_response = execution('diagnosis.set_params', hr, w2t, display_pdo_params=display_pdo_params)
sleep(8) # 前八秒获取实际最大速度
sleep(10) # 前10秒获取实际最大速度
md.trigger_estop()
_response = execution('diagnosis.open', hr, w2t, open=False, display_open=False)
@ -277,7 +284,7 @@ def run_rl(path, loadsel, hr, md, config_file, prj_file, result_dirs, w2t):
_response = execution('diagnosis.open', hr, w2t, open=True, display_open=True)
_response = execution('diagnosis.set_params', hr, w2t, display_pdo_params=display_pdo_params)
# sleep(randint(3, 6))
sleep(randint(3, 6))
md.write_probe(True)
_t_start = time()
while True:
@ -288,8 +295,12 @@ def run_rl(path, loadsel, hr, md, config_file, prj_file, result_dirs, w2t):
sleep(1) # 保证所有数据均已返回
break
else:
if (time() - _t_start) // 60 > 1:
w2t(f"规定时间内未找到合适的点触发急停需要确认RL/Python程序编写正确并正常执行...", 0, 111, 'red', 'Automatic Test')
if (time() - _t_start) > 30:
w2t(f"30s内未触发急停该条数据无效需要确认RL/Python程序编写正确并正常执行或者判别是否是机器本体问题...", 0, 0, 'red', 'Automatic Test')
md.write_probe(False)
_response = execution('diagnosis.open', hr, w2t, open=False, display_open=False)
sleep(1) # 保证所有数据均已返回
break
else:
sleep(1)

View File

@ -1,4 +1,4 @@
from json import load, dumps, loads
from json import load, dumps
from socket import socket, setdefaulttimeout, AF_INET, SOCK_STREAM
from threading import Thread
import selectors
@ -14,10 +14,10 @@ current_path = dirname(__file__)
class ModbusRequest(object):
def __init__(self, w2t, tab_name):
def __init__(self, w2t):
super().__init__()
self.w2t = w2t
self.tab_name = tab_name
self.tab_name = 'openapi'
self.host = '192.168.0.160'
self.port = 502
self.c = ModbusTcpClient(self.host, self.port)
@ -167,6 +167,13 @@ class ModbusRequest(object):
self.w2t(f"{Err}")
self.w2t("无法写入速度探测信号连接Modbus失败需要确认网络是否通畅或是未正确导入寄存器文件...", 0, 100, 'red', self.tab_name)
def write_pon(self, pon): # positive or negative
try:
self.c.write_register(41011, pon)
except Exception as Err:
self.w2t(f"{Err}")
self.w2t("无法写入正负方向信号连接Modbus失败需要确认网络是否通畅或是未正确导入寄存器文件...", 0, 100, 'red', self.tab_name)
class HmiRequest(object):
def __init__(self, w2t):
@ -182,7 +189,7 @@ class HmiRequest(object):
self.flag_xs = 0
self.response_xs = ''
self.t_bool = True
self.tab_name = 'Automatic Test'
self.tab_name = 'openapi'
self.pkg_size = 0
self.broke = 0
self.half = 0
@ -219,7 +226,7 @@ class HmiRequest(object):
self.w2t("Connection success", 0, 0, 'green', tab_name=self.tab_name)
with open(f"{current_path}/../../assets/templates/heartbeat", "w", encoding='utf-8') as f_hb:
f_hb.write('1')
md = ModbusRequest(self.w2t, self.tab_name)
md = ModbusRequest(self.w2t)
md.reset_estop()
md.clear_alarm()
md.write_act(False)